Rolling Machine Setters, Operators, and Tenders, Metal and Plastic

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Rolling Machine Setters, Operators, and Tenders, Metal and Plastic

Careers / Rolling Machine Setters, Operators, and Tenders, Metal and Plastic

Summary Description


	Set up, operate, or tend machines to roll steel or plastic forming bends, beads, knurls, rolls, or plate or to flatten, temper, or reduce gauge of material.

Sample Job Titles

1.	Bar Finish Operator

2.	Bar Roller

3.	Barrel Roller Operator

4.	Bed Operator

5.	Brass Roller

6.	Breakdown Mill Operator

7.	Bulldogger

8.	Calender Operator

9.	Caster Operator

10.	Coiler Operator

11.	Cold Mill Operator

12.	Cold Reduction Roller

13.	Cold Roll Catcher

14.	Cold Roll Operator

15.	Cold Roller

16.	Cold Rolling Coordinator

17.	Cold Strip Feeder

18.	Cold Strip Roller

19.	Cold-Mill Operator

20.	Cold-Rolling Machine Setter

21.	Controller

22.	Delivery Table Operator

23.	Drawing Machine Operator

24.	Drum Straightener

25.	Embossing Tool Setter

26.	Entry Table Operator

27.	Finish Mill Operator

28.	Finish Rolls Operator

29.	Finisher

30.	First Leveler

31.	Flange Machine Operator

32.	Flanger

33.	Flat Breakdown Processor

34.	Forming Roll Operator

35.	Guide Setter

36.	High Frequency Mill Operator

37.	High Speed Operator

38.	Hot Mill Operator

39.	Hot Mill Roller

40.	Hot Mill Tin Roller

41.	Hot Roller

42.	Hot Strip Finisher

43.	Hotbed Lever Operator

44.	Hotbed Operator

45.	Leveler

46.	Machine Operator

47.	Mangle Roll Operator

48.	Mangle Roller

49.	Mangler

50.	Manipulator

51.	Manipulator Operator

52.	Manufacturing Assistant

53.	Manufacturing Associate

54.	Manufacturing Operator

55.	Medart Operator

56.	Metal Sheet Roller Operator

57.	Mill Control Operator

58.	Mill Operator

59.	Milling/Polishing Operator

60.	Operator

61.	Parts Finisher

62.	Piercer Operator

63.	Piercing Machine Operator

64.	Piercing Mill Operator

65.	Pipe Straightener

66.	Plastic Straightening Roll Operator

67.	Primary Mill Roller

68.	Primary Operator

69.	Reducing Machine Operator

70.	Reel Operator

71.	Reeling Machine Operator

72.	Reeling Machine Setup Operator

73.	Rip/Mould Operator

74.	Rod Finisher

75.	Roll Form Operator

76.	Roll Forming Machine Operator

77.	Roll Forming Machine Set Up Mechanic

78.	Roll Forming Machine Set Up Operator

79.	Roll Forming Machine Set-Up Mechanic

80.	Roll Operator

81.	Roll Over Press Operator

82.	Roll Setter

83.	Roll Table Operator

84.	Roll Threader Operator

85.	Roll Tube Setter

86.	Roller

87.	Roller Leveler

88.	Roller Leveler Operator

89.	Roller Machine Operator

90.	Rolling Attendant

91.	Rolling Mill Operator

92.	Rolls Mill Operator

93.	Rougher

94.	Rougher Operator

95.	Roughing Mill Operator

96.	Scarfer

97.	Screw Down

98.	Screwdown Operator

99.	Scroll Machine Operator

100.	Seam Hammerer

101.	Seamless Tube Roller

102.	Sheet Roller Operator

103.	Skelp Processor

104.	Skin Pass Operator

105.	Small Brake Form Operator

106.	Spanner Operator

107.	Speed Operator

108.	Spline Rolling Machine Job Setter

109.	Stainless Steel Finisher

110.	Steel Finisher

111.	Steel Roller

112.	Straightening Roll Operator

113.	Strip Mill Operator

114.	Strip Roller

115.	Table Lever Operator

116.	Table Operator

117.	Table Runner

118.	Tandem Mill Operator

119.	Tank Hoop Bender

120.	Temper Mill Operator

121.	Threader Operator

122.	Tube Mill Operator

123.	Tube Roller

124.	Tubing Machine Operator

125.	Vacuum Form Operator

Job Tasks

	Adjust and correct machine set-ups to reduce thicknesses, reshape products, and eliminate product defects. Operate metal or plastic forming equipment.

	Monitor machine cycles and mill operation to detect jamming and to ensure that products conform to specifications. Watch operating equipment to detect malfunctions.

	Examine, inspect, and measure raw materials and finished products to verify conformance to specifications. Inspect metal, plastic, or composite products. Measure dimensions of completed products or workpieces to verify conformance to specifications.

	Read rolling orders, blueprints, and mill schedules to determine setup specifications, work sequences, product dimensions, and installation procedures. Read work orders or other instructions to determine product specifications or materials requirements. Study blueprints or other instructions to determine equipment setup requirements. Review blueprints or other instructions to determine operational methods or sequences.

	Manipulate controls and observe dial indicators to monitor, adjust, and regulate speeds of machine mechanisms. Monitor equipment operation to ensure proper functioning. Operate metal or plastic forming equipment.

	Calculate draft space and roll speed for each mill stand to plan rolling sequences and specified dimensions and tempers. Calculate specific material, equipment, or labor requirements for production.

	Start operation of rolling and milling machines to flatten, temper, form, and reduce sheet metal sections and to produce steel strips. Operate metal or plastic forming equipment.

	Set distance points between rolls, guides, meters, and stops, according to specifications. Set equipment guides, stops, spacers, or other fixtures.

	Thread or feed sheets or rods through rolling mechanisms, or start and control mechanisms that automatically feed steel into rollers. Feed materials or products into or through equipment.

	Position, align, and secure arbors, spindles, coils, mandrels, dies, and slitting knives. Mount attachments or tools onto production equipment.

	Direct and train other workers to change rolls, operate mill equipment, remove coils and cobbles, and band and load material. Instruct workers to use equipment or perform technical procedures. Direct operational or production activities.

	Fill oil cups, adjust valves, and observe gauges to control flow of metal coolants and lubricants onto workpieces. Monitor instruments to ensure proper production conditions. Adjust equipment controls to regulate coolant flow.

	Record mill production on schedule sheets. Record operational or production data.

	Select rolls, dies, roll stands, and chucks from data charts to form specified contours and to fabricate products. Select production equipment according to product specifications.

	Activate shears and grinders to trim workpieces. Reshape metal workpieces to established specifications. Operate grinding equipment. Operate cutting equipment.

	Install equipment such as guides, guards, gears, cooling equipment, and rolls, using hand tools. Install mechanical components in production equipment.

	Signal and assist other workers to remove and position equipment, fill hoppers, and feed materials into machines. Signal others to coordinate work activities.

	Remove scratches and polish roll surfaces, using polishing stones and electric buffers. Polish materials, workpieces, or finished products.

	Disassemble sizing mills removed from rolling lines, and sort and store parts. Sort materials or products for processing, storing, shipping, or grading. Disassemble equipment for maintenance or repair.

Work Activities

Importance	Work Activity

Controlling Machines and Processes — Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Communicating with Supervisors, Peers, or Subordinates — Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Operating Vehicles, Mechanized Devices, or Equipment — Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.

Inspecting Equipment, Structures, or Material — Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Handling and Moving Objects — Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Making Decisions and Solving Problems — Analyzing information and evaluating results to choose the best solution and solve problems.

Identifying Objects, Actions, and Events — Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Monitor Processes, Materials, or Surroundings — Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Performing General Physical Activities — Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.

Updating and Using Relevant Knowledge — Keeping up-to-date technically and applying new knowledge to your job.

Coordinating the Work and Activities of Others — Getting members of a group to work together to accomplish tasks.

Repairing and Maintaining Mechanical Equipment — Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.

Documenting/Recording Information — Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Organizing, Planning, and Prioritizing Work — Developing specific goals and plans to prioritize, organize, and accomplish your work.

Evaluating Information to Determine Compliance with Standards — Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.

Training and Teaching Others — Identifying the educational needs of others, developing formal educational or training programs or classes, and teaching or instructing others.

Interacting With Computers — Using computers and computer systems (including hardware and software) to program, write software, set up functions, enter data, or process information.

Repairing and Maintaining Electronic Equipment — Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.

Coaching and Developing Others — Identifying the developmental needs of others and coaching, mentoring, or otherwise helping others to improve their knowledge or skills.

Judging the Qualities of Things, Services, or People — Assessing the value, importance, or quality of things or people.

Establishing and Maintaining Interpersonal Relationships — Developing constructive and cooperative working relationships with others, and maintaining them over time.

Scheduling Work and Activities — Scheduling events, programs, and activities, as well as the work of others.

Analyzing Data or Information — Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.

Estimating the Quantifiable Characteristics of Products, Events, or Information — Estimating sizes, distances, and quantities; or determining time, costs, resources, or materials needed to perform a work activity.

Guiding, Directing, and Motivating Subordinates — Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.

Assisting and Caring for Others — Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.

Processing Information — Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.

Developing and Building Teams — Encouraging and building mutual trust, respect, and cooperation among team members.

Provide Consultation and Advice to Others — Providing guidance and expert advice to management or other groups on technical, systems-, or process-related topics.

Thinking Creatively — Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.

Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment — Providing documentation, detailed instructions, drawings, or specifications to tell others about how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained, or used.

Interpreting the Meaning of Information for Others — Translating or explaining what information means and how it can be used.

Developing Objectives and Strategies — Establishing long-range objectives and specifying the strategies and actions to achieve them.

Performing Administrative Activities — Performing day-to-day administrative tasks such as maintaining information files and processing paperwork.

Resolving Conflicts and Negotiating with Others — Handling complaints, settling disputes, and resolving grievances and conflicts, or otherwise negotiating with others.

Monitoring and Controlling Resources — Monitoring and controlling resources and overseeing the spending of money.

Selling or Influencing Others — Convincing others to buy merchandise/goods or to otherwise change their minds or actions.

Nature of the Work


	(Abstract from Career Articles)

	Metal and Plastic Machine Workers
	Metal and plastic machine workers set up and operate machines that cut, shape, and form metal and plastic materials or pieces.

	Read More >>

Working Conditions


	(Abstract from Career Articles)

	Metal and Plastic Machine Workers
	Metal and plastic machine workers are employed mainly in factories. Workers must adhere to safety standards to protect themselves from workplace hazards. Most work full time, and some work evenings and weekends.

	Read More >>

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7.5% of Americans are self-employed as entrepreneurs, freelancers, contractors, or owners of small businesses.

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